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Rub Rail
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Re: "A cross section detail is attached. I received my boat without the clip. Turns out the clip is hard to install over the rivets that secure the hull/deck flange faces; and some boat restoration shops feel the clip is unnecessary. Both our experiences suggest otherwise."


Zeke's video says that it is critical to get rid of uneven spots on the sheer clamp and to grind out existing rivets. We used the sort of feeler block he recommends. It is a preparation step that makes the final installation easier and the final product more attractive.


As it turns out, life is just like varnishing. You cannot expect a spectaular finish without the drudery of preparation.

Ensign Spars recommends using full length sections of the plastic rub rail track. Zeke Durica has a very helpful video illustrating the process, which is available here: https://drive.google.com/file/d/1uWj4BTZiluGgwOdqeu59aO5416BGugqF/view?pli=1


I just finished installing a new rubrail on 1658 (Nana) and followed this process. It made a neat and very sturdy job. Photos attached.

Thanks to all that replied I think I now have the solution.
 Bob Panico
1669 / NO REGRETS 

By the way; happy racing - go fast!

I've had the same problem. Standard Ensign rub rail installation has a plastic C clip (rigid track insert) pressed onto the flange which secures the rub rail nicely. A cross section detail is attached. I received my boat without the clip. Turns out the clip is hard to install over the rivets that secure the hull/deck flange faces; and some boat restoration shops feel the clip is unnecessary. Both our experiences suggest otherwise.


I'm sure there are several equally good ways to fix this problem. I resolved mine by obtaining a section of rigid track insert from Ensign Spars, cutting it into 6-8 inch lengths, then securing these lengths to the hull with non-permeant 3M adhesive every 4- feet or so. See attached image. In short sections the clip secures well over the hull/deck flange rivets, and there is no compromise to hull integrity. The entire job, from first cutting the track to finally repressing the rub rail back into place took less than an hour; and required nothing more than a caulk gun and rubber mallet. It has held up well through numerous high-heel (water over the gunnel) situations that would have previously pulled the rail away.

That is precisely how I did Lorelei’s.

Underside SS screws long enough to penetrate the flange but not come through the top side.

The flange is tough! Too thin a screw will shear.

Finish washers with countersink screws grab more area and look nicer. Every two feet.

BB




My starboard rub rail fell off - while racing - the other night. Pretty much the entire rail! We were able to get it back in the boat and put it back on when took the boat out of the water. I dry sail this boat. What is the best way to properly secure it? I was thinking a few screws with finish washers into the hull -deck flange from the under side. ????

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